技術(shù)文章
機(jī)床伺服驅(qū)動(dòng) hmv01.1e-w0075-a-07-nnnn5天直發(fā)
閱讀:895 發(fā)布時(shí)間:2021-9-29機(jī)床伺服驅(qū)動(dòng) hmv01.1e-w0075-a-07-nnnn5天直發(fā)
目前,主流的伺服驅(qū)動(dòng)器均采用數(shù)字信號(hào)處理器)作為控制核心,可以實(shí)現(xiàn)比較復(fù)雜的控制算法,實(shí)現(xiàn)數(shù)字化、網(wǎng)絡(luò)化和智能化。功率器件普遍采用以智能功率模塊(IPM)為核心設(shè)計(jì)的驅(qū),IPM內(nèi)部集成了驅(qū)動(dòng)電路,同時(shí)具有過(guò)電壓、過(guò)過(guò)熱、欠壓等故障檢,在主回路中還加入軟啟動(dòng)電路,以減小啟動(dòng)過(guò)程對(duì)驅(qū)動(dòng)器的沖擊。
功率驅(qū)動(dòng)單元首先通過(guò)三相全橋整流電路對(duì)輸入的或者市電進(jìn)行整流,得到相應(yīng)的直流電。經(jīng)過(guò)整流好的三相電或市電,再通過(guò)三相正弦PWM電壓變頻來(lái)驅(qū)動(dòng)三相永磁式同步交流伺服電機(jī)。功率驅(qū)動(dòng)單元的整個(gè)過(guò)程可以簡(jiǎn)單的說(shuō)就是AC-DC-AC的過(guò)程。整流單元(AC-DC)主要的拓?fù)潆娐肥侨嗳珮虿豢卣麟娐贰?/p>
隨著伺服系統(tǒng)的大規(guī)模應(yīng)用,伺服驅(qū)動(dòng)器使用、伺服驅(qū)動(dòng)器調(diào)試、伺服驅(qū)動(dòng)器維修都是伺服驅(qū)動(dòng)器在當(dāng)今比較重要的技術(shù)課題,越來(lái)越多工控技術(shù)服務(wù)商對(duì)伺服驅(qū)動(dòng)器進(jìn)行了技術(shù)深層次研究。
伺服驅(qū)動(dòng)器是現(xiàn)代運(yùn)動(dòng)控制的重要組成部分,被廣泛應(yīng)用于工業(yè)機(jī)器人及數(shù)控加工中心等自動(dòng)化設(shè)備中。尤其是應(yīng)用于控制交流永磁同步電機(jī)的伺服驅(qū)動(dòng)器已經(jīng)成為國(guó)內(nèi)外研究熱點(diǎn)。當(dāng)前交流伺服驅(qū)動(dòng)器設(shè)計(jì)中普遍采用基于矢量控制的電流、速度、位置3閉環(huán)控制算法。該算法中速度閉環(huán)設(shè)計(jì)合理與否,對(duì)于整個(gè)伺服控制系統(tǒng),特別是速度控制性能的發(fā)揮起到關(guān)鍵作用。
配的伺服電機(jī)的驅(qū)動(dòng)器工作原理是怎么樣的?
伺服驅(qū)動(dòng)器(servo drives)又稱為“伺服控制器"、“伺",是用來(lái)控制伺服電機(jī)的一種控制器,其作用類似于作用于普通交,屬于伺服系統(tǒng)的一部分,主要應(yīng)用于高精度的定位系統(tǒng)。一般是通過(guò)位置、速度和力矩三種方式對(duì)伺服馬達(dá)進(jìn)行控制,實(shí)現(xiàn)高精度的傳動(dòng)系統(tǒng)定位,目前是傳動(dòng)技術(shù)的產(chǎn)品。
伺服驅(qū)動(dòng)器原理框圖
圖1 伺服驅(qū)動(dòng)器原理框圖
機(jī)床伺服驅(qū)動(dòng) hmv01.1e-w0075-a-07-nnnn5天直發(fā)
1R911260464MKD041B-144-KG0-KNConventional motors synchr.: MKD
2R911260465MKD041B-144-KG1-KNConventional motors synchr.: MKD
3R911260468MKD071B-061-KG1-KNConventional motors synchr.: MKD
4R9112610551MS160N-4A-A1Kit motors: 1MB (1MR + 1MS)
5R911261314MKD071B-061-GP0-KNConventional motors synchr.: MKD
6R911261680MKD041B-144-GP0-KNConventional motors synchr.: MKD
7R911261681MKD071B-061-GG1-KNConventional motors synchr.: MKD
8R911261682MKD071B-061-GP1-KNConventional motors synchr.: MKD
9R911261989MKD071B-061-KP1-KNConventional motors synchr.: MKD
10R911262307MKD041B-144-KP1-KNConventional motors synchr.: MKD
11R911262599MKD071B-061-KP0-KNConventional motors synchr.: MKD
12R911262600MKD041B-144-KP0-KNConventional motors synchr.: MKD
13R911263066MKD090B-047-GG0-KNConventional motors synchr.: MKD
14R911274029MHD041B-144-NG0-UNConventional motors synchr.: MHD
15R911274053MHD041B-144-PG0-UNConventional motors synchr.: MHD
16R911274054MHD041B-144-PG1-UNConventional motors synchr.: MHD
17R911274565MKD071B-035-KP0-KNConventional motors synchr.: MKD
18R911274568MKD090B-035-GG0-KNConventional motors synchr.: MKD
19R911274852MKD071B-035-KP1-KNConventional motors synchr.: MKD
20R911279873MHD041B-144-PP0-UNConventional motors synchr.: MHD
21R911281505MHD041B-144-NP1-UNConventional motors synchr.: MHD
22R911299912MSK050C-0600-NN-S1-UP0-NNNNConventional motors synchr.: MSK
23R911306052MSK060C-0600-NN-M1-UG0-NNNNConventional motors synchr.: MSK
24R911306053MSK060C-0600-NN-M1-UG1-NNNNConventional motors synchr.: MSK
25R911306059MSK040B-0600-NN-M1-UG1-NNNNConventional motors synchr.: MSK
26R911306060MSK040C-0600-NN-M1-UG0-NNNNConventional motors synchr.: MSK
27R911306061MSK040C-0600-NN-M1-UG1-NNNNConventional motors synchr.: MSK
28R911306388MSK040C-0600-NN-M1-UP1-NNNNConventional motors synchr.: MSK
29R911306894MSK070C-0150-NN-S1-UG0-NNNNConventional motors synchr.: MSK
30R911307988MSK070C-0150-NN-M2-UG0-RNNNConventional motors synchr.: MSK
31R911308683MSK030C-0900-NN-M1-UG0-NNNNConventional motors synchr.: MSK
32R911308691MSK030C-0900-NN-M1-UP0-NNNNConventional motors synchr.: MSK
33R911309706MSK050C-0300-NN-M1-UG1-NNNNConventional motors synchr.: MSK
34R911310498MSK070C-0300-NN-M1-UG1-NNNNConventional motors synchr.: MSK
35R911312032MSK061C-0600-NN-S1-UG0-NNNNConventional motors synchr.: MSK
36R911315844MSK061C-0600-NN-M1-UG1-NNNNConventional motors synchr.: MSK
37R911316056MSK061C-0600-NN-M1-UG0-NNNNConventional motors synchr.: MSK
38R911316057MSK100D-0200-NN-S2-AG0-RNNNConventional motors synchr.: MSK
39R911319324MSK061C-0600-NN-S1-UP0-NNNNConventional motors synchr.: MSK
40R911319476MSK071E-0450-NN-M2-UG1-RNNNConventional motors synchr.: MSK
41R911320143MSK040C-0450-NN-M1-UG0-NNNNConventional motors synchr.: MSK
42R911320224MSK040C-0450-NN-M1-UG1-NNNNConventional motors synchr.: MSK
43R911320336MSK071C-0200-NN-M1-UG1-NNNNConventional motors synchr.: MSK
44R911321250MAD130C-0100-SA-S2-FL0-05-N1Conventional motors asynchr.: MAD
45R911321750MSK075E-0200-NN-S1-UG0-NNNNConventional motors synchr.: MSK
46R911321785MSK100A-0200-NN-S1-BP0-NNNNConventional motors synchr.: MSK
47R911322664MSK100A-0200-NN-M2-BG0-RNNNConventional motors synchr.: MSK
48R911323137MAD130C-0200-SA-M2-AP1-05-N1Conventional motors asynchr.: MAD
49R911323198MSK100A-0300-NN-S1-BP1-NNNNConventional motors synchr.: MSK
50R911324942MSK100A-0200-NN-S1-BG0-NNNNConventional motors synchr.: MSK
51R911325140MSM031C-0300-NN-M0-CH1Third-party motors: MSM
力士樂(lè)濾芯
序號(hào)訂貨號(hào)型號(hào)產(chǎn)品描述
1R9280057441.0120G25-A00.0Filter element
2R9280058561.0063H20XL-A00-0-MFilter element
3R9280058731.0100 PWR10-A00-0-MFilter element
4R9280058741.0100H20XL-A00-0-MFilter element
5R9280059271.0250 H10XL-A00-0-MFilter element
6R9280059631.0400 H10XL-A00-0-MFilter element
7R9280059991.0630 PWR10-A00-0-MFilter element
8R9280067102.0063 H10XL-B00-0-MFilter element
9R9280067562.0100H20XL-A00-0-MFilter element
10R9280067642.0100 H10XL-B00-0-MFilter element
11R9280068092.0160 H10XL-A00-0-MFilter element
12R9280068102.0160H20XL-A00-0-MFilter element
13R9280068182.0160 H10XL-B00-0-MFilter element
14R9280068642.0250H20XL-A00-0-MFilter element
15R9280068722.0250 H10XL-B00-0-MFilter element
16R9280069182.0400H20XL-A00-0-MFilter element
17R9280069262.0400 H10XL-B00-0-MFilter element
18R9280069712.0630 H10XL-A00-0-MFilter element
19R9280069722.630H20XL-A00-0-MFilter element
20R9280069802.0630 H10XL-B00-0-MFilter element
21R92801701416.9800/R H10XL-E00-0-MFilter element
22R9280171119.60LA H10XL-A00-0-M SO3000Filter elements for installation in Hydac filter housings
23R9280171139.60LA H3XL-A00-0-M SO3000Filter elements for installation in Hydac filter housings
24R9280171529.110LAH10XL-F00-0-M SO3000Filter elements for installation in Hydac filter housings
25R9280171539.110LA H6XL-F00-0-M SO3000Filter elements for installation in Hydac filter housings
26R9280172109.160LA H10XL-A00-0-M SO3000Filter elements for installation in Hydac filter housings
27R9280172209.160LA H3XL-F00-0-M SO3000Filter elements for installation in Hydac filter housings
28R9280172519.240LAH10XL-F00-0-M SO3000Filter elements for installation in Hydac filter housings
29R9280172529.240LA H6XL-F00-0-M SO300Filter elements for installation in Hydac filter housings
30R9280174089.660LAH10XL-A00-0-MXFilter elements for installation in Hydac filter housings
31R92801748310.110LAH10XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
32R92801750510.160LAH20XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
33R92801750810.160LA H3XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
34R92801752910.240LA PWR10-A00-6-M SO3000Filter elements for installation in Hydac filter housings
35R92801755110.330LAH20XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
36R92801903410.165LAH20XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
37R92801903510.165LAH10XL-A00-6-M SO3000Filter elements for installation in Hydac filter housings
38R9280194421.361G25-A00-0-MFilter element
39R9280222752.0130 H6XL-A00-0-MFilter element
40R9280223542.0040G100-A00-0-MFilter element
41R9280253202.140 H10XL-A00-0-VFilter element
42R9280254022.32G10-A00-0-MFilter element
43R92802786561.065/3 H10XL-E00-0-MFilter element
44R92802789361.013 P10-G00-5-MFilter element
45R92804120510TEN0160-H20XLA00-V2,2-M-R5Tank mounted return line filters
46R9280453021.90 P10-A00-0-0Filter element
47R92804631426.E25G25-S00-0-MFilter element
隨著全數(shù)字式交流伺服系統(tǒng)的出現(xiàn),交流伺服電機(jī)也越來(lái)越多地應(yīng)用于數(shù)字控制系統(tǒng)中。為了適應(yīng)數(shù)字控制的發(fā)展趨勢(shì),運(yùn)動(dòng)控制系統(tǒng)中大多采用全數(shù)字式交流伺服電機(jī)作為執(zhí)行電動(dòng)機(jī)。在控制方式上用脈沖串和方向信號(hào)實(shí)現(xiàn)。?
一般伺服都有三種控制方式:速度控制方式,轉(zhuǎn)矩控制方式,位置控制方式
力士樂(lè)控制器
序號(hào)訂貨號(hào)型號(hào)產(chǎn)品描述
1R911295322HMD01.1N-W0020-A-07-NNNNPower units IndraDrive M: HMD:HMD01.1
2R911295323HMS01.1N-W0020-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
3R911295324HMS01.1N-W0036-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
4R911295325HMS01.1N-W0054-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
5R911295326HMS01.1N-W0070-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
6R911295328HMS01.1N-W0210-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
7R911296724HMV01.1E-W0030-A-07-NNNNSupply units IndraDrive M: HMV01.1
8R911296725HMV01.1R-W0045-A-07-NNNNSupply units IndraDrive M: HMV01.1
9R911297164HMS01.1N-W0150-A-07-NNNNPower units IndraDrive M: HMS:HMS01.1
10R911297424HMV01.1E-W0075-A-07-NNNNSupply units IndraDrive M: HMV01.1
11R911297425HMV01.1E-W0120-A-07-NNNNSupply units IndraDrive M: HMV01.1
12R911297426HMV01.1R-W0065-A-07-NNNNSupply units IndraDrive M: HMV01.1
13R911297460HMV01.1R-W0018-A-07-NNNNSupply units IndraDrive M: HMV01.1
14R911298371HCS02.1E-W0012-A-03-NNNNPower units IndraDrive C: HCS:HCS02.1
15R911298372HCS02.1E-W0070-A-03-NNNNPower units IndraDrive C: HCS:HCS02.1
16R911298373HCS02.1E-W0054-A-03-NNNNPower units IndraDrive C: HCS:HCS02.1
17R911298374HCS02.1E-W0028-A-03-NNNNPower units IndraDrive C: HCS:HCS02.1
18R911298766HMD01.1N-W0036-A-07-NNNNPower units IndraDrive M: HMD:HMD01.1
19R911306330HAS02.1-001-NNN-NNDrive contr. Accessories: IndraDrive
20R911306439HMD01.1N-W0012-A-07-NNNNPower units IndraDrive M: HMD:HMD01.1
21R911306630HAS01.1-175-NNN-MNDrive contr. Accessories: IndraDrive
22R911306723HAS02.1-007-NNN-NNDrive contr. Accessories: IndraDrive
23R911309080HMV02.1R-W0015-A-07-NNNNSupply units IndraDrive M: HMV02.1
24R911312757HMV01.1R-W0120-A-07-NNNNSupply units IndraDrive M: HMV01.1
25R911325243HCS01.1E-W0006-A-02-B-ET-EC-NN-NN-NN-FWPower units IndraDrive Cs: HCS01.1
26R911325245HCS01.1E-W0013-A-02-B-ET-EC-NN-NN-NN-FWPower units IndraDrive Cs: HCS01.1
力士樂(lè)電纜
序號(hào)訂貨號(hào)型號(hào)產(chǎn)品描述
1R911271831IKG4103/000,0 (INS0481-INK0604-AEH****)Power cable ready-made: IKG
2R911278139IKB0003/00,12BUS cable ready-made: IKB
3R911278141IKB0005/002,0 (INS0760-INK0572-INS0768)BUS cable ready-made: IKB
4R911278144IKB0005/005,0 (INS0760-INK0572-INS0768)BUS cable ready-made: IKB
5R911296708IKB0041/002,0 (INS0457-*******-INS0663)BUS cable ready-made: IKB
6R911296710IKB0041/005,0 (INS0457-*******-INS0663)BUS cable ready-made: IKB
7R911299507IKG4146/000,0 (AEH/RKS-INK0602-RLS0722)Power cable ready-made: IKG
8R911308249RKO0100/00,15 (ROS0001-INK0414-ROS0001)Optical cable ready-made: RKO
9R911310645RKG4200/005,0 (RGS1001-INK0448-INS0760)Encoder cable ready-made: RGG
10R911310646RKG4200/010,0 (RGS1001-INK0448-INS0760)Encoder cable ready-made: RGG
11R911310647RKG4200/015,0 (RGS1001-INK0448-INS0760)Encoder cable ready-made: RKG
12R911310648RKL4302/005,0 (RLS1101-INK0653-RLS0722)Power cable ready-made: RKL
13R911311147RKL4326/000,0 (RLS1301-INK0602-RLS0722)Power cable ready-made: RKL
14R911316888RKB0011/000,0BUS cable ready-made: RKB
15R911317034RKH0200/000,0 (RHS0001-REH0800-RHS0001)Hybrid cable ready-made: RKH
16R911320269RKH0301/000,0Hybrid cable ready-made: RKH
17R911320271RKH0401/000,0 (RHS0005-REH0800-RHS0001)Hybrid cable ready-made: RKH
18R911322241RKL4720/000,0 (RLK1301+INK0603-RLS0722)Power cable ready-made: RKL
19R911323235RKL0009/000,0 (RLS1101-INK0653-RLS0722)Power cable ready-made: RKL
20R911331348RKL0019/005,0 (RLS1101-INK0653-RLS0746)Power cable ready-made: RKL
21R911338983RKG4200/020,0 (RGS1001-INK0448-INS0760)Encoder cable ready-made: RGG
22R911340869RKL0013/003,0 (INS0751-INK0670-RLS0745)Power cable ready-made: RKL
23R911342508RKG0034/005,0 (INS0753-INK0448-INS0758)Encoder cable ready-made: RKG
24R911369764RKG0041/010,0 (INS0753-INK0448-RGS0001)Encoder cable ready-made: RGG
25R911371232RG2-002AAB-NN-005,0Encoder cable ready-made: RG2
26R911372053RH2-021DBB-NN-015,0Hybrid cable ready-made: RH2
27R911376343RL2-046FBB-NN-005,0Power cable ready-made: RL2
28R911379885RKL4309/050,0 (RLS1201-INK0602-RLS0721)Power cable ready-made: RKL
29608730100MC038CABLE MC038 SENSOR MOTOR
30608740103S-010-S-ACABLE
31608740123S-EXT-010-S-SCABLE
32608740133S-EXT-010-A-SCABLE
33608740201E-005-S-ACABLE
34608740203E-010-S-ACABLE 0608740203
35608740230E-003-A-SCABLE 0608740230
36608750094MOTOR CABLE MV MO3MOTOR CABLE MV MO3
37608750102AL003CABLE AL003 E S-A
38608830177SL005CABLE SL005 S S-A
39608830179SL015CABLE SL015 S S-A
40608830180SL020CABLE SL020 S S-A
41608830183SV020CABLE SV020 S EXT. S-S
42608830222ML046CABLE ML046 SENSOR MOTOR
43608830234BL005Bus cable
441070077753BKCOM***-PC*RHO-005,0-PCable
453608875061ALFCABLE ALF E S-A FREE
463608877373NKLFCABLE NKLF FREE
473842532363Canal de cables N10 40x40 L=2000Canal de cables N10 40x40 L=2000
力士樂(lè)閥門
序號(hào)訂貨號(hào)型號(hào)產(chǎn)品描述
1R900051053M-3SED 10 UK1X/350CG24N9K43/2 and 4/2 directional seat valve with solenoid actuation, M-.SED 10
2R9005495344WE 6 HA6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
3R9005611803WE 6 A6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
4R9005612744WE 6 D6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
5R9005612764WE 6 Y6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
6R9005612784WE 6 E6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
7R9005612814WE 6 EB6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
8R9005612824WE 6 G6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
9R9005612864WE 6 H6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
10R9005612884WE 6 J6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
11R9005612904WE 6 JA6X/EG24N9K4Directional spool valves, direct operated, with solenoid actuation
12R9005675124WE 6 D6X/OFEG24N9K4Directional spool valves, direct operated, with solenoid actuation
13R9009064624WE 6 L6X/EW110N9K4Directional spool valves, direct operated, with solenoid actuation, WE 6...E
14R9009066724WE 6 H6X/EW110N9K4Directional spool valves, direct operated, with solenoid actuation, WE 6...E
15R9009095594WE 6 D6X/EW230N9K4Directional spool valves, direct operated, with solenoid actuation
16R9009117624WE 6 J6X/EW230N9K4Directional spool valves, direct operated, with solenoid actuation
17R9009118684WE 10 J3X/CW230N9K4Directional spool valves, direct operated, with solenoid actuation
18R9009118694WE 10 E3X/CW230N9K4Directional spool valves, direct operated, with solenoid actuation
19R9009124924WE 6 E6X/EW230N9K4Directional spool valves, direct operated, with solenoid actuation
20R9009124944WE 6 H6X/EW230N9K4Directional spool valves, direct operated, with solenoid actuation
21R9009124964WE 10 D3X/CW230N9K4Directional spool valves, direct operated, with solenoid actuation
22R900912604LC 25 B20E7X/2-way cartridge valves, directional functions, LC (standard)
23R9010892414WE 6 J7X/HG24N9K4Directional spool valves, direct operated, with solenoid actuation
24R9012787444WE 10 J5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
25R9012787604WE 10 D5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
26R9012787624WE 10 H5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation WE 10...E
27R9012787684WE 10 G5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
28R9012787694WE 10 Y5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
29R9012787764WE 10 L5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation WE 10...E
30R9012787794WE 10 HA5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
31R9012787884WE 10 GA5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
32R9013284545-4WE 10 C5X/EG24N9K4/MDirectional spool valves, direct operated, with solenoid actuation
33R9013361834WE 10 E5X/EG205N9K4/MDirectional spool valves, direct operated, with solenoid actuation
34R9013504905-4W 10J5X/EG205N9K4/CMDirectional spool valves, direct operated, with solenoid actuation
35R9013505205-4W 10E5X/EG205N9K4/CMDirectional spool valves, direct operated, with solenoid actuation
36R9013823194WRPEH 6 C4 B40L-3X/M/24A14/4 high-response directional valves, direct operated, with electrical position feedback and integra
伺服驅(qū)動(dòng)器的工作原理
首先功率驅(qū)動(dòng)單元通過(guò)三相全橋整流電路對(duì)輸入的三相電或者市電進(jìn)行整流,得到相應(yīng)的直流電。經(jīng)過(guò)整流好的三相電或市電,再通過(guò)三相正弦PWM電壓型逆變器變頻來(lái)驅(qū)動(dòng)交流伺服電機(jī)。功率驅(qū)動(dòng)單元的整個(gè)過(guò)程可以簡(jiǎn)單的說(shuō)就是AC-DC-AC的過(guò)程,整流單元(AC-DC)主要的拓?fù)潆娐肥侨嗳珮虿豢卣麟娐贰?/p>
般PLC的輸出具有一定的驅(qū)動(dòng)能力,而通常的直流輸出接口的負(fù)載能力僅為十幾—幾十伏特、幾十—幾百毫安;但對(duì)于功率步進(jìn)電機(jī)則要求幾十—上百伏特、幾安—十幾安的驅(qū)動(dòng)能力,因此應(yīng)該采用驅(qū)動(dòng)器對(duì)輸出脈沖進(jìn)行放大。?
伺服機(jī)構(gòu)的步進(jìn)電機(jī)無(wú)脈沖輸入時(shí)便停止運(yùn)轉(zhuǎn),伺服執(zhí)行機(jī)構(gòu)定位。當(dāng)伺服執(zhí)行機(jī)構(gòu)的位移速度要求較高時(shí),可以用PLC中的高速脈沖發(fā)生器。不同的PLC其高速脈沖的頻率可達(dá)4000—6000Hz。對(duì)于自動(dòng)線上的一般伺服機(jī)構(gòu),其速度可以得到充分滿足。
如伺服機(jī)構(gòu)采用硬件環(huán)行分配器,則占用PLC的I/O口點(diǎn)數(shù)少于5點(diǎn),一般僅為3點(diǎn)。其中I口占用一點(diǎn),作為啟動(dòng)控制信號(hào);O口占用2點(diǎn),一點(diǎn)作為PLC的脈沖輸出接口,接至伺服系統(tǒng)硬環(huán)的脈沖輸入端,另一點(diǎn)作為山社步進(jìn)電機(jī)轉(zhuǎn)向控制信號(hào),接至硬環(huán)的相序分配控制端。
伺服系統(tǒng)采用軟件環(huán)行分配器時(shí),將PLC控制的開(kāi)環(huán)伺服機(jī)構(gòu)用于某大型生產(chǎn)線的數(shù)控滑臺(tái),每個(gè)滑臺(tái)僅占用4個(gè)I/O接口,節(jié)省了控制系統(tǒng),其脈沖當(dāng)量為0.01~0.05mm,進(jìn)給速度為Vf=3~15m/n,*工藝要求和加工精度要求
步與伺服電機(jī)驅(qū)動(dòng)器的區(qū)別在于:
1.轉(zhuǎn)速要求不同:步進(jìn)適合低轉(zhuǎn)速場(chǎng)合,轉(zhuǎn)速調(diào)整范圍較小的場(chǎng)合。伺服電機(jī)可控轉(zhuǎn)速較大的場(chǎng)合。
2.可控可靠性不同:因?yàn)樗欧姍C(jī)有反饋信號(hào),因此在控制系統(tǒng)里里,可以實(shí)現(xiàn)高可靠性控制。
3.輸出轉(zhuǎn)矩要求不同:目前國(guó)外和國(guó)內(nèi),步進(jìn)電機(jī)最大系列為130框。最大輸出靜轉(zhuǎn)矩為50牛/米。伺服電機(jī)可以有180框以上,60牛/米以上的輸出轉(zhuǎn)矩可選。
的控制系統(tǒng)由可編程控制器、環(huán)行脈沖分配器和步進(jìn)電機(jī)功率驅(qū)動(dòng)器組成,控制系統(tǒng)中用來(lái)產(chǎn)生控制脈沖;通過(guò)plc編程輸出一定數(shù)量的方波脈沖,控制山社步進(jìn)電機(jī)的轉(zhuǎn)角進(jìn)而控制伺服機(jī)構(gòu)的進(jìn)給量;同時(shí)通過(guò)編程控制脈沖頻率就是伺服機(jī)構(gòu)的進(jìn)給速度,環(huán)行脈沖分配器將可編程控制器輸出的控制脈沖按步進(jìn)電機(jī)的通電順序分配到相應(yīng)的繞組。
的步進(jìn)電機(jī)可以采用軟件環(huán)行分配器,也可以采用硬件環(huán)行分配器。采用軟環(huán)占用的PLC資源較多,特別是步進(jìn)電機(jī)繞組相數(shù)M》4時(shí),對(duì)于大型生產(chǎn)線應(yīng)該予以充分考慮。采用硬件環(huán)行分配器,雖然硬件結(jié)構(gòu)稍微復(fù)雜些,但可以節(jié)省占用PLC的點(diǎn)數(shù)。